Txawv teb chaws Matter Control nyob rau hauv Frozen Zaub

10+ yrs kws tshaj lij: Hoobkas- ncaj qha khov khoom rau 35 lub teb chaws; xoom-risk shipping.

 

 

I'm Jacky los ntawm GreenLand.
Hauv kev lag luam zaub khov, tsis muaj dab tsi ua rau kev ntseeg siab sai dua li qhov xwm txheej txawv teb chaws (FM).
Vim li cas? Vim nws yeej tsis yog "ib qho kev tsis txaus siab." Nws sai sai snowballs rau hauv:

1. QA Escalations & Kab tuav(Tsev ntau lawm yog kim).

2. Cov neeg siv khoom siablos ntawm Retail lossis Foodservice cov neeg siv khoom.

3. Kev tshawb nrhiav nyiaj txiag & rov ua haujlwm dua.

4. Qhov nyuaj tshaj plaws:Koj lub koob npe nrov li tus neeg yuav khoom yuav raug ntaus.

Qhov Tseeb Tsis Txaus Siab:
Kev tswj hwm txawv teb chaws tsis yog daws los ntawm kev yuav "ib lub ntsuas hlau."
Nws yog daws los ntawm aTxheej Txheej System- pib los ntawm kev soj ntsuam kev pheej hmoo hauv cheeb tsam thiab xaus ntawm kev txheeb xyuas cov khoom kawg. Cov txheej txheem no yuav tsum ua raws li cov qauv kev nyiam huv thoob ntiaj teb (xws li Codex) thiab tuaj yeem tshawb xyuas tag nrho.

Kab lus no muab rau koj qhov system hauv kev huv, kev yuav khoom- npaj npaj.

 

 

Dab tsi "Hloov txawv teb chaws" txhais tau tias nyob rau hauv cov zaub khov

 

Txawv Teb Chaws Teeb Meem=Lub cev muaj kab mob uas yuav tsum tsis txhob muaj nyob hauv zaub mov

Cov qauv Codex rau ceev- Cov Zaub Frozen suav nrog cov ntsiab lus tseem ceeb: cov khoom yuav tsum yog"huv ... thiab xyaum dawb los ntawm txawv teb chaws."

 

Ob pawg neeg yuav khoom yuav tsum sib cais: "Hazard" vs. "Defect"

1. Kev Nyab Xeeb Kev Nyab Xeeb Khoom Noj (Hard/Sharp Objects):iav, hlau tawg, pob zeb, ntse yas.

2. Qhov Ntsuas Qhov Zoo / Insanitation ("Filth / Extraneous Materials"):Kab kab, nas plaub hau, xuab zeb / grit, thiab lwm yam.

Regulatory Context:

●FDA Kev Qhia:FDA kho cov khoom nyuaj / ntse txawv teb chaws raws li qhov muaj peev xwmteeb meem deev luag poj luag txiv. Tshwj xeeb, covTxoj Cai Kev Ua Raws Cai (CPG 555.425)piav qhia txog cov txheej txheem ua rau cov khoom tawv / ntse (feem ntau7-25 hlinyob rau hauv npaj-rau- noj los yog npaj tsawg kawg nkaus khoom noj).

● Qib Tsis Txaus:FDA tseem ua haujlwm aFilth thiab Extraneous Materials Programthiab luam tawm aPhau Ntawv Qhia Txog Zaub Mov Defect. Phau ntawv no hais txog qhov tsis muaj qhov tsis xws luag ntawm qib qis thiab yog siv los ua ib qho cuab yeej rau QC saib xyuas thiab tswj kev txiav txim siab.

Tus neeg yuav khoom:
Koj specification yuav tsum khoCov khoom tawv / ntse li "Zero Tolerance,"thaum kho "filth/extraneous materials" as atswj kev pheej hmoonrog rau kev tiv thaiv thiab kev ntsuas ntsuas.

 

 

Qhov Chaw Txawv Teb Chaws Tseem Los Ntawm

Cov zaub khov khov muaj ib qho kev pheej hmoo tshwj xeeb vim tias lawv pib hauv av thiab txav mus los ntawm qhov siab - dhau ntawm kev lag luam tuav.

 

1) Teb thiab sau qoob

● Pob zeb, av clods, xuab zeb / grit.

● Cog khib nyiab, stems, nroj tsuag.

● Kab thiab tej yam ntuj tso extraneous.

 

2) Tau txais thiab ua ntej-Kev ua tiav

●Cov khoom tawg yooj yim (yas / ntoo).

● Ntoo splinters (los ntawm pallet puas).

● Hnav cov khoom tawg ntawm cov txhuam hniav.

 

3) Cov khoom siv ua haujlwm

  ●Hlau -rau- Hlau Hnav:Bearings, screws, hniav.

  ●Brittle Plastics:Guards, scrapers, thoob.

  ●Roj hmab:Siv, gaskets.

Regulatory Note:Codex kev coj noj coj ua qhia meej meej hu rau cov tshuab rautiv thaiv kev kis kab mob los ntawm lub cev txawv teb chaws(piv txwv li, iav / hlau shards) thiab mandates sivtsim nyog kuaj / kuajcov khoom siv yog qhov tsim nyog.

 

4) Ntim thiab tuav

● Ntim zaj duab xis slivers.

● Clip / pluaj fragments.

● "Portable Items" (cov cwj mem, cov cuab yeej) yog lub Hoobkas tswj tsis muaj zog.

Qhov no yog vim li cas cov qauv ntawv pov thawj tseem ceeb hais txogTxawv Teb Chaws Lub Cev Tswj Lub Hom Phiaj. Piv txwv li,BRCGShais tias qhov kev pheej hmoo ntawm cov khoom kis kab mob yuav tsum "txo lossis tshem tawm los ntawm kev siv cov khoom siv txawv teb chaws lub cev nrhiav pom / tshem tawm."

 

 

 

Kev lag luam- Tus qauv tswj hwm tus qauv (Dab tsi ua haujlwm tiag tiag)

Yog tias koj xav tau kev tswj hwm txawv teb chaws txhim khu kev qha, koj yuav tsum xav hauvTxheej:

 

Txheej 1 - Tiv thaiv kev nkag (Source Control)

●Farm/Field Risk Mapping:Txheeb xyuas thaj chaw uas muaj pob zeb, dej nyab keeb kwm, lossis thaj chaw khib nyiab hnyav.

  ●Incoming Raw Material Inspection.

  ●Ntxuav / Fluming thiab mechanical sib cais tsim nyog rau hom khoom.

 

Txheej 2 - Tshem Tawm Hauv - Txheej Txheem (Mechanical Barriers)

Nyob ntawm hom zaub thiab daim ntawv:

  ●Screens / Sieves.

  ●Destoners / De-Gritters.

  ●Cua Classifiers (kom tshuab pov tseg lub teeb khib nyiab).

  ●Phau ntawv Trimming / Sorting cov kauj ruam.

 

Txheej 3 - Tshawb xyuas ua ntej ntim (Kev Tshawb Fawb Tseem Ceeb)

Qhov no yog qhov uas cov neeg yuav khoom feem ntau tsom, tab sis nws yuav tsum zaum saum cov khaubncaws sab nraud povtseg.
Common technologies muaj xws li:

● Magnets:Rau Ferrous hlau tswj.

● Kev Ntsuas Hlau:Pom Ferrous, Tsis yog -Ferrous, thiab qee qhov Stainless Steel (rhiab heev nws txawv los ntawm kev teeb tsa).

●X-Ray:Txheeb xyuas cov ntaub ntawv ntom ntom xws li iav, pob zeb, thiab qee yam yas / roj hmab (nyob ntawm qhov ceev).

● Optical/Vision sorting:Tshem tawm qhov tsis xws luag raws li xim / duab.

Cov ntsiab lus kev lag luam:Kev tshuaj xyuas xyoo 2023 ntawm cov khoom siv txawv teb chaws hauv kev ua zaub mov qhia txog kev tiv thaiv thiab kev tshawb nrhiav kev siv thoob plaws hauv kev lag luam.
IFS Foreign Body Management Guidelinehais tias thaum cov kev pab cuam (sib nqus hlau nplaum, hlau ntes, X-ray, lub zeem muag pom) raug siv,Kev ntsuam xyuas sab hauv yuav tsum paub tseeb tias kev kuaj pom ua haujlwm tau zoo, nrog rau cov kev tsis lees paub thiab kev pov tseg mechanisms.

 

Txheej 4 - Tswj ib puag ncig (Brittle Yas, iav, cuab yeej)

Qhov no yog qhov tho txawv, tab sis nws yog qhov zoo tshaj plaws factories ntsiag to outperform tus so:

● Iav & Brittle Plastic Register:Kev tshuaj xyuas tsis tu ncua ntawm txhua yam iav / yas hauv qhov chaw.

●Tool Accountability & Line Clearance:Kev suav nyiaj rau txhua lub cuab yeej ua ntej thiab tom qab ua haujlwm.

● Cov khoom tswj tau:Siv hlau -cov cwj mem thiab cov ntawv sau hauv qhov qhib- cov khoom lag luam (feem ntau yog qhov yuav tsum tau kuaj xyuas).

 

Txheej 5 - Validate, Saib xyuas, thiab Cov Ntaub Ntawv (Audit-Cov pov thawj)

Hauv qabUS CGMP cov cai, cov chaw yuav tsum tau ceev faj kom tsis txhob kis cov khoom noj thiab cov khoom ntim nrog "filth thiab lwm yam khoom siv ntxiv."
Yog tias koj yuav mus rau hauv kev lag luam tswj hwm,Sau Txoj Caitsis xaiv tau-nws yog koj lithawj tiv thaivthaum ib yam dab tsi mus tsis ncaj ncees lawm.

 

 

 

Tus neeg yuav khoom mob cov ntsiab lus (Thiab yuav ua li cas qhia koj txoj kev tawm ntawm lawv)

 

Pain Point 1 - "Tus neeg muab khoom hais tias lawv muaj kev kuaj xyuas hlau, yog li peb muaj kev nyab xeeb"

Qhov Tseeb:Lub tshuab ntes hlau tsis yog Qhov Kev Pabcuam Txawv Tebchaws. Nws tsuas yog ib qho cuab yeej xwb.
Kev Tswj Xyuas Lub Cev Txawv Tebchaws Zoo yuav tsum suav nrogKev soj ntsuam kev pheej hmoo, kev tiv thaiv, kev kuaj xyuas qhov tseeb, kev tswj tsis lees paub, thiab cov ntaub ntawv sau tseg-yog dab tsiIFShais txog hauv nws cov lus qhia.

 

Pain Point 2 - "Peb tau txais kev tsis txaus siab. Tus neeg muab khoom hais tias nws ua tsis tau."

Qhov Tseeb:FDA cov lus qhia txog cov khoom tawv / ntse muaj tseeb vim tias "tsis tuaj yeem" yam tshwm sim hauv cov khoom siv tiag tiag txhua hnub.
Koj xav tau cov lus cog lus uas yuam kom muajCov ntaub ntawv pov thawj-Raws li teb, tsis yog tsis lees paub xwb.

 

Pain Point 3 - "Peb Tsis Paub Yuav Ua Li Cas 'Tebchaws Txawv Tebchaws Spec' Yuav Tsum Zoo Li"

Kev daws:Siv tus neeg yuav khoom- npaj cov qauv hauv qab no.

 

 

Dab tsi cov neeg yuav khoom yuav tsum muab tso rau hauv Specification

 

1) Txhais Pawg Neeg Txawv Tebchaws

  ●Critical (Nruab / Ntse):Hlau, iav, pob zeb, ntse yas →Zero Tolerance(Tam sim tsis lees txais / xwm txheej).

  ●Loj (Quality/Insanitation):Kab/Filth, Tshaj Xuab Zeb/Grit → Tswj kev txwv raws li koj qhov kev cia siab thiab kev tshuaj xyuas txoj kev.

  ●Minor (Cosmetic):Cov khib nyiab tsis muaj teeb meem nyob rau hauv cov kev txwv pom zoo (yog tias koj tso cai).

 

2) Yuav Tsum Muaj Cov Ntaub Ntawv Kev Tswj Xyuas Lub Cev Txawv Tebchaws Txawv Tebchaws

Nug tus neeg muag khoom kom muab:

● Kev soj ntsuam kev pheej hmoo rau kev kis kab mob hauv lub cev (Daim Ntawv Qhia Txheej Txheem + Tswj).

● Cov txheej txheem iav / Brittle yas.

● Kev Kho thiab Hnav -Kev Tswj Xyuas Ib Ntu.

● Kab Clearance + Tool Control.
BRCGSlus nyob ib ncig ntawm txawv teb chaws lub cev nrhiav tau / tshem tawm tag nrho txhawb qhov kev cia siab rau cov neeg muab ntawv pov thawj.

 

3) Yuav tsum tau kuaj xyuas thiab ua pov thawj pov thawj (tsis yog "Tsuas yog "Tsev Khoom")

  ●Khoom siv:Magnet, Hlau Ntes, X-Ray, Optical Sorter.

  ●Validation/Testing Routine:Ntau zaus, Cov khoom siv xeem siv, Kev lees paub tsis lees paub.

  ●Tsis kam tuav:Locked reject bins, reconciliation txheej txheem.
IFSqhia meej meej yuav tsum muaj kev ntsuam xyuas sab hauv kom paub meej tias kev kuaj pom + kev tsis lees paub qhov ua tau zoo.

 

4) Txhais qhov xwm txheej teb kev cia siab (Qhov no tiv thaiv kev ua si phem)

●Tam sim ntawd Lot Hold thiab Traceability Scope.

● Kev tshawb nrhiav ncua sij hawm.

●Root Cause + CAPA (Kev Kho thiab Tiv Thaiv Kev Ua Haujlwm) Pob.

●Re-kev soj ntsuam / Rework Rules.

● Kev sib faib cov ntaub ntawv (hloov ntsuas cov cav, cov ntaub ntawv kho, kab tshem tawm cov ntaub ntawv).

 

 

Yuav Ua Li Cas Ntsuas Tus Neeg Muag Khoom Sai (Jacky's Buyer Checklist)

 

Nug 10 nqe lus nug no

1. Qhia rau kuv paub kojKev soj ntsuam kev pheej hmoo ntawm lub cev txawv teb chawslos ntawm txheej txheem txheej txheem.

2. Dab tsi yog 3 qhov kev pheej hmoo ntawm kev sib kis ntawm lub cev rau cov khoom tshwj xeeb no-thiab yog vim li cas?

3. Muaj kev tiv thaiv dab tsiua ntejcov cuab yeej kuaj xyuas?

4. Koj siv cov cuab yeej kuaj xyuas dab tsi, thiab nws nyob qhov twg?

5. Koj ua li cas thiaj li lees paub qhov kev kuaj pom + kev tsis lees paub ua haujlwm tau zoo (qhia cov ntaub ntawv)?

6. Koj ua li cas tswj cov iav thiab cov khoom yas hauv lub hoobkas?

7. Koj ua li cas tswj cov khoom hnav thiab kev saib xyuas kom tsis txhob muaj cov hlau tawg?

8. Koj tus txheej txheem yog dab tsi yog tias ib daim ntawv xeem ua tsis tiav thaum lub sijhawm tsim khoom?

9. Koj ua li cas txog kev tshawb pom lub cev txawv teb chaws thiab kev kho kom raug?

10. Koj puas tuaj yeem qhia kuv txog qhov xwm txheej tiag tiag thiab qhov txiaj ntsig CAPA?

 

Jacky's Experience:Cov tuam txhab ntseeg siab tsis tau txais kev tiv thaiv ntawm no. Lawv calmly qhia koj cov ntaub ntawv.

 

 

 

Daim Ntawv Ceeb Toom ntawm "Cov Qib Tsis Zoo" (Qhov Lawv Yog-thiab Lawv Tsis Yog Dab Tsi)

CovFDA's Food Defect Levels Phau Ntawv Qhiafeem ntau yog to taub yuam kev.
Nws uaTSIS TAUtxhais tau tias tsis xws luag yog "kev lees paub zoo."
Nws muab txoj cai tswjfwm raunatural los yog unavoidable defectsntawm qib qis raws li CGMP cov cai, thiab nws tuaj yeem siv los ua QC cov cuab yeej siv.

Rau cov neeg yuav khoom, daim ntawv thov siv tau yog:

● Siv nws kom nkag siab tias cov tswj hwm xav txog dab tsi thaum tswj txoj cai.

●Tab sis teebkoj tus kheej nruj dua cov qauvyog tias koj lub hom phiaj lossis cov neeg siv khoom xav tau nws.

 

 

 

Daim ntawv kawg los ntawm Jacky (yuav ua li cas mus tom ntej)

 

Nkag mus rau:Frozen Vegetables Topic Directory

Yog tias koj xav tau daim duab loj loj - lub moj khaum, thov nyeem:Qhov kawg Guide to Frozen Vegetables.

 

Yog tias koj tau nkag siab cov ntsiab lus saum toj no thiab npaj txhij pib koj txoj kev yuav khoom, thov koj xav tiv tauj peb txhua lub sijhawm.
GreenLand- zaub mov yog tus kws tshaj lij ntawm cov txiv hmab txiv ntoo thiab zaub khov. Peb npaj txhij los muab tag nrho - kev txhawb nqa txheej txheem, suav nrogProduct Specifications, Quotations, Samples, thiab Lead Time Management.

 

 

Cov ntaub ntawv

●Codex Alimentarius (FAO/WHO). CXS 320-2015 Standard rau Quick-Frozen Zaub(Qhov yuav tsum tau muaj dav dav: "yuav ua li cas pub dawb los ntawm txawv teb chaws").

●Codex Alimentarius (FAO/WHO). General Principles of Food Hygiene (CXC 1-1969)(Kev tiv thaiv lub cev tiv thaiv kab mob; kuaj pom / kuaj cov cuab yeej).

● US FDA. Filth thiab Extraneous Materials Program(cov qib siab tshaj plaws rau qhov tsis xws luag / yam tsis muaj kev tiv thaiv; kev tswj hwm kev txiav txim siab).

● US FDA. Phau Ntawv Qhia Txog Zaub Mov Defect(qib ua haujlwm tsis raug; QC cuab yeej; txoj kev tshuaj xyuas).

● US FDA. CPG Sec. 555.425 Khoom noj khoom haus-Adulteration Involving Hard or Sharp Foreign Objects(cov txheej txheem ua, suav nrog 7–25 hli hauv RTE / cov zaub mov npaj tsawg kawg nkaus).

●eCFR. 21 CFR Part 117(CGMP yuav tsum tau ceev faj tiv thaiv kev kis kab mob thiab lwm yam khoom siv ntxiv).

●BRCGS. BRCGS cov ntaub ntawv qhia kev xa mus rau Is Taws Nem 9 nqe lus 4.10 lub hom phiaj(Kev kuaj xyuas lub cev txawv teb chaws / cov khoom siv tshem tawm cov lus qhia ntawm lub hom phiaj).

●IFS. Cov Lus Qhia rau Kev Tswj Xyuas Lub Cev Txawv Tebchaws Zoo (v3)(validation/testing of detection systems; rejection effectiveness).

●Payne, K. (2023). Tshawb nrhiav thiab tiv thaiv cov khoom txawv teb chaws hauv cov zaub mov: Kev tshuaj xyuas(Cov ntsiab lus ntawm cov txheej txheem thiab kev siv).

●Mohd Khairi, MT, et al. (2018). Cov txheej txheem noninvasive rau kev tshawb nrhiav lub cev txawv teb chaws hauv cov zaub mov(kev tshuaj xyuas ntawm kev tshawb nrhiav technologies).